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Features - November 2003
Medical Facilities Prepare for 500-Year Storm
Flood control projects are under construction to withstand future flooding catastrophes

In June 2001, Tropical Storm Allison bombarded Houston for five days, dropping as much as 37 inches of rain. The torrential rain instantaneously overflowed the city's bayous and backed up storm sewers. The deluge hit the city's Texas Medical Center particularly hard, flooding underground parking garages; the underground tunnel system that connects many of the complex's 100-plus buildings and basements housing critical power supplies, transformers, generators, switches and other electrical equipment.

The floodwaters quickly paralyzed the TMC, forcing the complex to close and evacuate many facilities.

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Categorized as the costliest tropical storm disaster to ever occur in the United States, Allison left 22 dead and caused almost $5 billion in damage in Harris County alone.
President Bush declared 28 counties in southeast Texas a federal disaster area.
Nineteen more people lost their lives as Allison poured rains from the Gulf of Mexico along the southern United States up the East Coast and finally out to sea.

For many Texas Medical Center researchers, years of experiments were wiped out, along with lab animals, computer data, lost records and experiment samplings.

All five cardiac catheterization labs on the lower levels of Memorial Herman Hospital were a total loss.

Published accounts estimated institution losses for the University of Texas, Houston, and its clinical affiliates (St Luke's Hospital, Memorial Hermann Hospital and the Texas Heart Institute) at just under $750 million.

During the past two years, many precautions have been taken to protect Memorial Hermann from flooding. "A redundant system of concrete floodwalls, earthen berms, flood gates and a high-capacity underground sump pump has been installed to prevent flooding," said Marshall Heins, Memorial Hermann vice president of Construction, Real Estate and Support Services.

Houston general contractor The Westfall Group Inc. is finalizing the flood protection work at Memorial Hermann and has begun similar flood-protection barriers at The Institute for Rehabilitation and Research.

The combined contract value for both flood-protection projects is approximately $5 million.

Tim Westfall, senior project manager for the contractor said we have raised the flood protection level at these facilities "to help prevent flooding from happening again."

The floodwalls and gates at Memorial Hermann should protect it from a similar 500-year storm by estimating the water levels and adding up to 2 ft. of additional wall.
"Some of it [flood protection] involves walls; some of it involves creating new entrances into the hospital by raising the stair elevations," explained Westfall. "It also involved facility work, raising the electrical wiring up above the flood-protection level."

The contractor also added earthen berms in the front of Memorial Hermann that will serve as a layer of protection and offer more aesthetic value than the 6-ft. to 8.5-ft., 12-in.-thick concrete wall. In some places, Westfall crews excavated 30-ft. and installed piers to reinforce the existing flood wall.

"The walls are not apparent to the eye," said Gary Cykala, general superintendent for Westfall. "At the front of the hospital, a good job was done to blend everything and hiding it, [so] it's not displeasing."

Much of Memorial Herrmann's flooding occurred when water seeped into a tunnel that ran under a road and connected to a medical office building. The hospital subsequently abandoned the tunnels, and Westfall installed 1-ft.-thick concrete tunnel plugs.

About 2,000 cu. yds. of concrete and 100 tons of rebar were used on the Memorial Hermann project. Some of the concrete had to be pumped as far as 400-ft. through hallways and elevator shafts to reach its final location. A hole was created in the first floor slab so concrete could be poured into the lower, tunnel level.

Aluminum flood gates in the loading-dock area are 34 ft. wide and 7 ft. tall. Each leaf of the double gates weighs about 3,500 lbs. The gate has a center mullion brace that bolts into the concrete and inflatable gaskets on three sides. One man can operate the gate.

In another area, a 20-ft. wide-steel flood gate that weighed 6,500 lbs. was installed.

Westfall also reworked storm-water piping and catch basins to accommodate rain that falls within the floodwalls.

"[Crews] had to take out all of the manhole covers and replace them with bolt-down manhole covers, so that in the event the storm sewer fills up again, they couldn't blow the lids off of them and just flood into the dock areas," said Eugene Moreno, superintendent on the project.

During the flood, the basement and a good portion of the first floor at Memorial Hermann were under water for three to four days. The hospital evacuated all patients.

During those initial 30 to 40 days after the flood, Westfall crews worked 24 hours per day, seven days per week to get the hospital ready to reopen. Westfall built a temporary, 35,000-sq.ft. pathology lab in 2.5 weeks.

Cykala said that in the first month after the flood, the focus was to get the hospitals back up and ready. "Then they sat back and researched what they needed to do to prevent this [from happening] again," he added.

Texas Medical Center held off work on TIRR until work finished at Memorial Hermann, because the rehabilitation facility is on higher ground. The TIRR project will include 13 flood gates and brick-veneer walls around the building. The project should be complete within seven months.

"It's going to be a little more decorative," Westfall said. "It's a more-wide open hospital, so everything is much more exposed."

TIRR has existing concrete box culverts under the building. Crews will install 40-ft.-deep piers on both sides of the culvert to help support the weight of the wall. Sewer ejector systems and pumps also will be installed.

All work will take place while the hospital continues to operate.

"Lives are being born, and lives are being saved," Cykala said. "It takes a tremendous amount of close, close coordination not to disrupt the flow of an existing hospital while you're trying to achieve your task."


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